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A significant stock of machines to adapt to your production rate
Type of machine |
Qty of |
Diameter |
Diameter |
Typology of manufactured items |
Prod. |
Prod. |
|
machines |
min.
(in mm) |
max.
(in mm) |
Simples |
Semi-complex |
Complex |
min. |
max. |
Single spindle with cams |
50 |
5 |
80 |
X |
X |
|
1 000 |
50 000 |
Multi- spindle with cams |
10 |
8 |
67 |
X |
X |
X |
3 000 |
1 000 000 |
NC- multi spindle |
1 |
20 |
52 |
|
X |
X |
10 000 |
1 000 000 |
NC- headstock |
12 |
10 |
65 |
|
X |
X |
200 |
20 000 |
NC- sliding headstock (max. length 400 mm) |
5 |
4 |
32 |
|
X |
X |
200 |
20 000 |
Manufacturing centres |
4 |
4 |
250 |
X |
X |
X |
1 |
100 000 |
Finishing machines (lathes, milling machines, drilling, etc, ...) |
40 |
5 |
120 |
X |
X |
X |
200 |
100 000 |
Lathe for prototypes |
1 |
4 |
200 |
X |
X |
X |
1 |
20 |
More than half of our machines run on a system involving 2 or 3 teams on 8-hour shifts. We can therefore offer a potential 250,000 machine-hours of turning operations.
What is more, the significant size of our stock of machines allows us always to find the technical and economic solution that is most closely suited to the requirements of our clients.
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The culture of quality, at all levels within the company
Calculation and truing of cams, programming, technical studies, matching, resurfacing, milling, turning, trimming: these procedures form part of the daily routine for our fitters and toolmakers, who use our machines with skill and diligence to manufacture components, from the simplest to the most complex.
SPC, CPK, Visio..., 3D, column-type gauge, control band, surface indicator, FMEA, thread ring gauges and thread plug gauges, GMM, etc...these are some of the tools and procedures used by the Quality Control Department.
Traceability of materials, job follow-up sheets, production to order, contract, production rates, ERP, packaging, certificates of conformity, and degreasing with or without ultrasound with or without rotation of the baskets form the essential production environment for the delivery of clean components within the client’s desired deadline.
Midest (the French sub-contracting industry’s trade fair), readiness to listen to the client, proposal, integration, communication, and a network of sub-contractors play a part in the ability of our sales teams to take into account the client’s requirements, expressed with increasing frequency in terms of multi-technological sub-assemblies.
This whole mechanism is put into operation by 120 collaborators within the framework of an organization certified by AFAQ since 1998 (certificate ISO9001 no. QUAL/1998/9320b).
An environmental approach is also under way, so that BOUTTE may achieve in full its ambition with regard to corporate responsibility.
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Independence as a force for reactivity
BOUTTE has always followed a strategy of technological independence.
Know-how in the field of specialized cutting tools is the most conclusive examples of this: forming tools, step drills, knurling wheels for cutting threads, knurling wheels for polygon operations, etc, are all produced on an internal basis.
This makes for maximum reactivity in the production process.
For our clients, this guarantees:
| - | the confidentiality of their projects, |
| - | the rapid start-up of their new manufacturing processes, |
| - | any adjustment during the life cycle of the product. |
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Your secrets will be kept completely safe
Design office equipped with CAD, self-sufficiency in the calculation and cutting of cams, programming of NC-machines, special tooling, assembly, packaging, etc. By taking care of all these peripheral processes on an internal basis, BOUTTE promotes the confidentiality of its clients’ projects outside these procedures.
Under the supervision of BOUTTE, heat and surface treatments are carried out by sub-contractors, with whom our long-standing and enduring business relationships make it possible to transfer to the outside world our inclination for secrecy, the essential basis for trust between a prime manufacturer and a sub-contractor.
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Clean components, the result of meticulous work
At BOUTTE, degreasing is considered to be a true operational procedure.
See for yourself:
• Enclosed degreasing machine using vacuum technique:
| - | Universal 71C |
| - | Manufacturer DÜRR Ecoclean |
| - | Aliphatic and naphthenic hydrocarbon VbFA3 |
| - | Hydrocarbon VbFA3 : ISOPAR H |
| • | 8 cleaning procedures constructed in accordance with the geometry of the component (to clean it without damaging it): |
| - | water spray |
| - | immersion |
| - | degreasing by steam |
| - | vacuum drying |
| - | ultrasound |
| - | temperature of components exiting machine 90° |
| • | Selectable movement of baskets: |
| - | 360° rotation around axis of load |
| - | oscillation |
| - | fixed |
| • | Automatic loading and unloading of the load to be degreased; 2x3 baskets for a maximum load of 240 kilos. |
Stainless steel wire baskets: optimum design for the evacuation of chips and flow of degreasing liquid.
We guarantee the final result.
Hydrocarbon contamination of components washed and degreased on our Universal 71C machine is lower than 220 mg/sqm. |
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